Xchange-Therm® Water System
Xchange-Therm Systems for Industrial Process Applications
Mokon's Xchange-Therm line features high performing equipment designed for critical applications in the converting, food, medical, pharmaceutical, printing, semiconductor and many other industrial applications. Our high-quality products deliver efficient, cost effective and reliable temperature control, and can be operated in line with a hot water or steam boiler, or a supplied chilled fluid source. Mokon can customize any system to fit your specific requirements. Our systems are proudly designed and manufactured in the USA. Mokon is an ISO 9001 and ISO 14001 certified company.
Xchange-Therm Circulating Water Temperature Control System
Mokon's Xchange-Therm circulating water temperature control system features advanced heating technology with temperatures up to 250°F (121°C). The high performance design offers higher heat transfer rates with unmatched control efficiency and accuracy. Built with non-ferrous and stainless-steel materials, the Xchange-Therm water system manages excellent corrosion resistance and leak-free operation in a compact, easy to move unit.
- Temperatures up to 250°F (121°C)
- NEMA/Type 1 panels
- Heating, cooling, or heating & cooling designs
- Horizontal stainless steel heater canister with unique turbulent flow diverter
- Small hold-up volume and energyefficient heater design
- Stainless steel pump, composite impeller, and silicon-carbide seal
- Non-ferrous materials
- Modern PLC-based control system in easily accessible panel
- Safety shut-off switches
- Solenoid cooling valve
- Open circuit (direct cooling) or closed circuit (indirect cooling)
- Heat exchanger (brazed plate or shell & tube)
- Painted steel powder-coated finish
- Removable panels for easy maintenance access
- Heavy-duty removable casters for portability
- cULus 508A labeled electrical subpanel
Options
- High temperatures up to 300°F (149°C)
- Heating capacity up to 96 kW
- Multi-zone circuits
- 3-A heat exchangers and heat remover designs for process isolation
- High efficiency pumps up to 10 Hp
- TEFC motors
- Magnetic drive sealless pumps
- Suction and discharge pressure gauges
- Vented and pressurized tanks
- Sanitary tri-clamp connections
- Passivation/electro-polished surfaces
- Wash down designs
- Suitable for ISO 14644 cleanroom standard and associated controlled environments
- Stainless steel cabinetry and wetted parts
- Welded connections
- Tool-free access panels
- Modulating cooling valve
- Leveling legs
- Special paint
- Audible and visual alarms
- SCR and solid state relays
- Remote interface electrical enclosures
- Electronic controllers and RTD's calibrated to ISO 17025 standards
- Variety of communication capabilities
- Remote start/stop
- UL, CSA, CE, and System certifications
Please consult factory for more information.
Features of Standard and Advanced Controls
Mokon offers modern PLC-based control solutions designed to provide reliable temperature management, intuitive operation, and seamless integration with today's manufacturing environments. Whether your application requires straightforward process temperature control or advanced automation capabilities, Mokon's control platforms deliver the performance, connectivity, and flexibility needed to support a wide range of industrial processes.
Mokon M-Control Essential
The Mokon M-Control Essential platform provides dependable temperature control through an intuitive operator interface and industrial-grade PLC architecture. Designed for applications requiring simplicity, reliability, and ease of operation, M-Control Essential delivers precise temperature management while providing operators with clear system status, alarm notifications, and diagnostic information.
Standard features include:
- Compact PLC-based control system
- Accurate PID temperature control
- Intuitive push-button control
- Multi-color display
- Real-time process and setpoint temperature display
- Automatic heating and cooling control
- Built-in alarms and safety monitoring
- Role-based user access levels
- Diagnostic and troubleshooting capabilities
M-Control Essential is ideal for applications requiring proven performance, simplified operation, and dependable process control.
Mokon M-Control Advanced
The Mokon M-Control Advanced platform expands control capabilities with enhanced automation, connectivity, and process visibility. Designed for demanding industrial environments, M-Control Advanced provides advanced monitoring, expanded communication capabilities, and integration with plant-wide automation systems.
Advanced features include:
- Powerful PLC-based control system
- Color touchscreen operator interface
- Advanced process monitoring and diagnostics
- On-device and exportable data logging and trending capabilities
- Remote monitoring and service support capabilities
- Customizable control logic and application-specific functionality
- Expandable I/O architecture
- Secure, multi-user access management
- Integration with facility automation and supervisory control systems
- Designed for Industry 4.0 environments
Communication capabilities may include:
- EtherNet/IP™
- PROFINET®
- Modbus TCP/IP
- Modbus RTU
- OPC UA
- Additional industrial networking protocols as required
Designed for Industry 4.0 environments, M-Control Advanced enables seamless communication with Allen-Bradley®, Siemens®, Schneider Electric®, and other leading automation platforms, providing greater process visibility, improved operational efficiency, and enhanced production control.
Custom Control Solutions
Mokon's engineering team can develop custom control solutions to meet unique process requirements. From specialized operator interfaces and communication protocols to plant-wide automation integration, Mokon can provide a control package tailored to your application while maintaining the quality, reliability, and support customers have come to expect from Mokon temperature control equipment.
- Biotechnology and pharmaceutical
- Composite materials
- Converting/printing
- Extrusion
- Food and beverage processing
- Heat exchangers
- Heat reclamation and reuse
- Laboratory
- Medicine and vitamin processing
- Microelectronics
- Mixers and blenders
- Packaging
- Personal care/cosmetics
- Pet food processing
- Plastic injection and blow molding
- Reactors, sterilizers and fermenters
- Rubber processing
- Sanitary and cleanrooms
- Semiconductor
- Surgical equipment and devices
- Vessels/jacketed tanks
Direct Injection
| Pump | Flow Rate and Pressure | Primary Steam Heat Exchanger (BTU/Hr) | Supply Water Cooling Solenoid Valve | Process | Supply/Drain | Heat Exchanger | Approximate Dimensions (L x W x H) |
|---|---|---|---|---|---|---|---|
| 1 Hp | 25 GPM @ 25 PSI | 125,000 | 3/8″ | 1″ | 1″ | 1″ | 34" x 17" x 28″ |
| 1-1/2 Hp | 40 GPM @ 32 PSI | 200,000 | 3/8″ | 1-1/2″ | 1-1/2″ | ||
| 3 Hp | 60 GPM @ 34 PSI | 300,000 | 3/8″ | 1-1/2″ | |||
| 5 Hp | 80 GPM @ 38 PSI | 400,000 | 1/2″ | 1-1/2″ |
Indirect Injection
| Pump | Flow Rate and Pressure | Primary Steam Heat Exchanger (BTU/Hr) | Cooling Heat Exchanger (BTU/Hr) | Tank Size (Gallons) | Process | Supply/Drain | Heat Exchangers | Approximate Dimensions (L x W x H) |
|---|---|---|---|---|---|---|---|---|
| 1 Hp | 25 GPM @ 25 PSI | 125,000 | 75,000 | 5 | 1″ | 1″ | 1″ | 34" x 17" x 52″ |
| 1-1/2 Hp | 40 GPM @ 32 PSI | 200,000 | 200,000 | 5 | 1-1/2″ | 1-1/2″ | ||
| 3 Hp | 60 GPM @ 34 PSI | 300,000 | 300,000 | 5 | ||||
| 5 Hp | 80 GPM @ 38 PSI | 400,000 | 400,000 | 5 |